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Job Title: Sr. Mechanical Engineer Job Code: GW-01192115173448 Salary Range: DOE Job Location: NY-- City: Hauppauge    State: NY JOB DESCRIPTION:
The Mechanical Engineer Lead will be responsible for mechanical design and development as well as thermal and structural analysis tasks. The role will also include providing manufacturing, qualification test and integration support. This position would also involve preparing, presenting and leading mechanical engineering sections of internal and customer-based design reviews and technical interchanges. A Mechanical Engineer at this level will have an advanced knowledge of materials that would allow him/her to choose the ideal material for a design based upon thermal and mechanical properties and manufacturability. The Mechanical Engineer will need to work closely with a project team consisting of Electrical, Manufacturing and Quality Engineering during the design and integration process. Essential Functions: Mechanical conceptualization and design of new products Reviews and evaluates designs executed by others to satisfy product/project requirements. Supports new product development as well as new business opportunities during proposal stage. Evaluates new and emerging technologies and supports tooling design needs for both production and engineering departments as required. Ability to obtain and maintain an active security clearance Provide guidance to manufacturing, engineering and procurement on mechanical, material and finish Qualifications: Requires comprehensive knowledge of job area typically obtained through advanced education combined with experience. May have in–depth knowledge of project management. Bachelor’s Degree and minimum 9 years of prior relevant experience. Graduate Degree and a minimum of 7 years of prior related experience. Experience with FEA (Finite Element Analysis), both structural and thermal, in support of new and existing designs. Evaluation and disposition of non-compliant material Experience transitioning designs into production, Design for Manufacture and Assembly (DFMA) Familiarity with plating specifications Familiarity with solders and epoxies used in microelectronics assembly, with particular attention of CTE mismatches. Preferred Additional Skills: Autodesk AutoCAD and Inventor ANSYS CFD Thermal Analysis ANSYS FEA Structural Analysis Computer-Aided Design (CAD). Understanding of Mil-Spec environmental testing procedures Familiarity with brazing and welding of hermetic chip-scale packages Experience with chip and wire / hybrid and PCB / surface mount manufacturing techniques.
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